15TPH Containerized Reverse Osmosis Water Treatement System

JFRO-15T Containerized RO system introduces the world’s most advanced membrane separation technology – reverse osmosis RO membrane technology. It relies on the reverse osmosis membrane under pressure to make the solvent in solution and solute separation process. As the pore size of reverse osmosis membrane is less than 0.0005μm, the equipment effectively removes bacteria, inorganic salts, viruses and pesticides and other carcinogens from the water, removal rate: >98%.

The main parts of the system are made of stainless steel, with compact size, easy operation, low energy consumption, a full set of water quality online testing, can monitor the water quality in time; complete high and low pressure protection system, effectively protect the high-pressure pumps and RO membranes, to extend the service life of the equipment. It is the ideal equipment for manufacturing pure water.

The system includes a raw water pump, a quartz sand filter, an activated carbon filter, a set of scale inhibitor dosing system, a 5m security filter, a set of single-stage RO membrane, which is designed on a stainless steel frame. The complete set of equipment has a variety of valves and leave a variety of instrumentation interfaces, to facilitate the user site maintenance and automation of water station operation.

Working Flow

The working flow chart of the system:

Raw water tank→Booster pump→Quartz sand filter→Activated carbon filter→Scale inhibitor dosing→Precision filter→High pressure pump→Reverse Osmosis System→Pure water tank

Remarks: Raw water tank and pure water tank need to prepared by customer.

The details of containerized water treatment system

PLC Touchscreen Operation

RO Feed Water Condition

The RO system should be operated under the following raw water conditions. It is very important to check that your raw water is within these limits.RO feed water conditions that do not meet these criteria will result in permanent and irreversible contamination and damage to the membrane packaged elements. Contamination and damage resulting from this condition is not covered by the system warranty.

• Water temperature: 4℃-45℃
• PH range: 4-9
• Hardness: 17mg/L (in CaCO3）
• Turbidity: SDI<5
• TDS<1500mg/L
• Iron<0.1mg/L
• Free chlorine: not detectable
• Manganese<0.5mg/L
• Organic matters<1mg/L
• Tap water

Tap water has been chlorinated as a result of disinfection, so a filter must be installed before RO to remove residual chlorine from the water. The reverse osmosis membrane on this commercial RO system is a polyamide composite membrane, which is irreversibly damaged if free chlorine is present in the source water. Damage to the membrane due to chlorine in the source water is not covered by the warranty.

• Hard water

Raw water hardness must be below 17mg/L. To meet this requirement, it is recommended that a suitable water softener or scale inhibitor dosing device be installed before the reverse osmosis system. Damage to the reverse osmosis membrane due to scaling caused by excessive raw water hardness is not covered by the warranty.

• Raw Water Temperature and Water Production

The rated water production of the equipment is calculated at a raw water temperature of 25℃. The water production of the reverse osmosis system decreases as the raw water temperature decreases. Generally, for every 1℃ decrease in water temperature, the water production will decrease by 3%.

• Iron in raw water

As soon as the iron content in the raw water is greater than 0.1mg/L, you will need to add a filter for iron removal.

Specification of 15TPH reverse osmosis system

The containerized water treatment equipment is an integrated and efficient solution for water treatment. It adopts a container shell and integrates various units such as pretreatment, filtration, and disinfection inside, enabling rapid improvement of water quality. This equipment boasts modular design, easy installation, small footprint, and high treatment efficiency, making it suitable for various environments and water treatment needs. It can effectively remove impurities and harmful substances from water, ensuring that the outlet water quality meets national standards. Whether it is used in industrial production, municipal water supply, or agricultural irrigation, the container-based water treatment equipment can play its unique role. Therefore, it is a highly efficient and practical water treatment solution that is well received by users.

What is Containerized water treatment equipment

Containerized water treatment equipment is a convenient and efficient solution for water treatment, housing various water treatment processes within a standard shipping container. Here’s a detailed introduction to containerized water treatment equipment:

1. Structure and Design:

– Container Base: Typically utilizes a standard shipping container as a foundation, providing structural strength and ease of transportation.

– Modular Design: Various water treatment units (such as filters, reverse osmosis units, disinfection equipment, etc.) are arranged in modular units within the container, each module working independently for easy maintenance and updates.

2. Application Scenarios:

– Temporary or Mobile Projects: Examples include construction sites, disaster response, temporary camps, requiring plug-and-play water treatment facilities.

– Remote Areas: Provides reliable water treatment solutions without relying on existing infrastructure.

– Emergency Response: Rapid deployment for safe drinking water in disaster-affected areas or emergency situations.

3. Key Components:

– Pre-treatment Units: Including particle filters, sand filters, etc., for removing suspended solids and particles.

– Main Treatment Units: May include reverse osmosis membranes, ion exchange resins, etc., for advanced treatment to remove dissolved salts and other contaminants.

– Disinfection Units: Such as UV lamps or ozone generators, for disinfecting bacteria and viruses.

4. Advantages:

– Flexibility and Convenience: Containerized design facilitates easy transportation, installation, and removal.

– Cost-effectiveness: Generally lower cost compared to traditional built-in-place water treatment plants, especially for temporary or small to medium-scale projects.

– Efficiency: Integrated design ensures high overall efficiency and rapid response to changes in water quality requirements.

5. Applications:

– Remote Mining Areas: Providing reliable drinking water supply for mining operations.

– Temporary Engineering Projects: Such as construction sites, temporary camps, and other locations requiring water treatment.

– Disaster Response: Emergency water supply solutions following earthquakes, floods, and other disasters.

The details of containerized water treatment system

Choosing containerized water treatment equipment offers several advantages:

• Mobility and Flexibility: Containerized units are designed to be mobile and easily deployable. They can be quickly set up in different locations, making them ideal for temporary or remote projects such as emergency responses, temporary construction sites, or remote areas requiring water treatment.
• Rapid Installation and Start-up: These units are typically pre-assembled and tested during manufacturing, resulting in shorter on-site installation and start-up times. This is crucial for applications that require swift operational readiness.
• Integration and Versatility: Containerized equipment often integrates multiple water treatment technologies such as filtration, disinfection, reverse osmosis, etc., to meet diverse water quality and treatment requirements. This integration saves space and reduces interconnection costs between equipment.
• Ease of Management and Maintenance: Equipment housed within a container facilitates easier management and maintenance. Operators can oversee operations and maintenance from a centralized location, streamlining operational processes.
• Environmental Adaptability: Containers typically offer good insulation and waterproofing, enabling them to operate effectively in various environmental conditions, including extreme climates or harsh weather conditions.

In summary, opting for containerized water treatment equipment provides advantages such as rapid deployment, flexibility, integration, and ease of management, suitable for a wide range of water treatment solution needs.

What kind of projects require the use of containerised water treatment plants?

Containerized water treatment equipment is particularly suitable for projects that require flexible, mobile, and rapid deployment solutions for water treatment. Here are some specific scenarios where containerized water treatment equipment is commonly used:

• Emergency Response: During natural disasters, humanitarian crises, or sudden water contamination events, rapid deployment of water treatment facilities is crucial. Containerized units can be quickly transported and set up to provide safe drinking water in affected areas
• Temporary Construction Sites: Construction projects in remote or temporary locations often require temporary water treatment solutions. Containerized equipment can be easily moved from one site to another as construction progresses.
• Military Operations: Military bases, camps, and operations in remote or austere environments require reliable water treatment solutions. Containerized units provide portable and self-contained systems that can meet military water quality standards.
• Mining and Exploration Sites: Mining and exploration activities often take place in remote areas where infrastructure is limited. Containerized water treatment systems can support these operations by providing clean water for drinking, processing, and environmental management.
• Festivals and Events: Large-scale events and festivals held in temporary locations require temporary water supply and treatment solutions. Containerized units can ensure reliable water supply and sanitation for attendees.
• Remote Communities: Indigenous communities, remote villages, or off-grid settlements may lack access to centralized water treatment facilities. Containerized systems can provide decentralized water treatment solutions tailored to local water quality conditions.
• Mobile Laboratories: Research expeditions, environmental monitoring, and mobile laboratories often require portable water treatment systems to support their operations in remote or challenging environments.

In summary, containerized water treatment equipment is versatile and can be deployed in various settings where mobility, rapid deployment, and reliability are critical factors for ensuring access to safe and clean water.

In terms of functionality, the containerised water treatment plant has comprehensive treatment capabilities. It can remove large particles of impurities and suspended solids in the water through the pretreatment unit to reduce the burden of subsequent treatment units; filtration unit can effectively remove fine particles and colloidal substances in the water to improve the clarity of the water; disinfection unit is to use physical or chemical methods to kill bacteria, viruses and other microorganisms in the water to ensure that the water is safe and hygienic.